M35 Mix Designs as per IS102622009
Posted in Mix Design  Email This Post By
Raj Mohammad Khan
Following table shows the M35 Mix Designs as per IS102622009, hope this helps all civil engineers here
CONCRETE MIX DESIGN 

As per IS 102622009 & MORT&H 

A1 
Stipulations for Proportioning  
1 
Grade Designation  M35 
2 
Type of Cement  OPC 53 grade confirming to IS122691987 
3 
Maximum Nominal Aggregate Size  20 mm 
4 
Minimum Cement Content (MORT&H 17003 A)  310 kg/m^{3 } 
5 
Maximum Water Cement Ratio (MORT&H 17003 A)  0.45 
6 
Workability (MORT&H 17004)  5075 mm (Slump) 
7 
Exposure Condition  Normal 
8 
Degree of Supervision  Good 
9 
Type of Aggregate  Crushed Angular Aggregate 
10 
Maximum Cement Content (MORT&H Cl. 1703.2)  540 kg/m^{3 } 
11 
Chemical Admixture Type  Superplasticiser Confirming to IS9103 
A2 
Test Data for Materials  
1 
Cement Used  Coromandal King OPC 53 grade 
2 
Sp. Gravity of Cement  3.15 
3 
Sp. Gravity of Water  1.00 
4 
Chemical Admixture  BASF Chemicals Company 
5 
Sp. Gravity of 20 mm Aggregate  2.884 
6 
Sp. Gravity of 10 mm Aggregate  2.878 
7 
Sp. Gravity of Sand  2.605 
8 
Water Absorption of 20 mm Aggregate  0.97% 
9 
Water Absorption of 10 mm Aggregate  0.83% 
10 
Water Absorption of Sand  1.23% 
11 
Free (Surface) Moisture of 20 mm Aggregate  nil 
12 
Free (Surface) Moisture of 10 mm Aggregate  nil 
13 
Free (Surface) Moisture of Sand  nil 
14 
Sieve Analysis of Individual Coarse Aggregates  Separate Analysis Done 
15 
Sieve Analysis of Combined Coarse Aggregates  Separate Analysis Done 
15 
Sp.Gravity of Combined Coarse Aggregates  2.882 
16 
Sieve Analysis of Fine Aggregates  Separate Analysis Done 
A3 
Target Strength for Mix Proportioning  
1 
Target Mean Strength (MORT&H 17005)  47N/mm^{2} 
2 
Characteristic Strength @ 28 days  35N/mm^{2} 
A4 
Selection of Water Cement Ratio  
1 
Maximum Water Cement Ratio (MORT&H 17003 A)  0.45 
2 
Adopted Water Cement Ratio  0.4 
A5 
Selection of Water Content  
1 
Maximum Water content (10262table2)  186 Lit. 
2 
Estimated Water content for 5075 mm Slump  160 Lit. 
3 
Superplasticiser used  0.5 % by wt. of cement 
A6 
Calculation of Cement Content  
1 
Water Cement Ratio  0.4 
2 
Cement Content (160/0.42)  400 kg/m^{3 } 

Which is greater then 310 kg/m^{3}  
A7 
Proportion of Volume of Coarse Aggregate & Fine Aggregate Content  
1 
Vol. of C.A. as per table 3 of IS 10262  62.00% 
2 
Adopted Vol. of Coarse Aggregate  62.00% 

Adopted Vol. of Fine Aggregate ( 10.62)  38.00% 
A8 
Mix Calculations  
1 
Volume of Concrete in m^{3}  1.00 
2 
Volume of Cement in m^{3}  0.13 

(Mass of Cement) / (Sp. Gravity of Cement)x1000  
3 
Volume of Water in m^{3}  0.160 

(Mass of Water) / (Sp. Gravity of Water)x1000  
4 
Volume of Admixture @ 0.5% in m^{3}  0.00168 

(Mass of Admixture)/(Sp. Gravity of Admixture)x1000  
5 
Volume of All in Aggregate in m^{3}  0.711 

Sr. no. 1 – (Sr. no. 2+3+4)  
6 
Volume of Coarse Aggregate in m^{3}  0.441 

Sr. no. 5 x 0.62  
7 
Volume of Fine Aggregate in m^{3}  0.270 

Sr. no. 5 x 0.38  
A9 
Mix Proportions for One Cum of Concrete (SSD Condition)  
1 
Mass of Cement in kg/m^{3}  400 
2 
Mass of Water in kg/m^{3}  160 
3 
Mass of Fine Aggregate in kg/m^{3}  704 
4 
Mass of Coarse Aggregate in kg/m^{3}  1271 

Mass of 20 mm in kg/m^{3}  915 

Mass of 10 mm in kg/m^{3}  356 
5 
Mass of Admixture in kg/m^{3}  2.00 
6 
Water Cement Ratio  0.40 

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We are thankful to Er. Raj M. Khan for sharing this information with us on engineeringcivil.com. We hope this would be of great significance to civil engineers.
what is the mixture of M30 grade concrete
It is also in this website posted by me; just search
As per our design is come M35 with ISCODE 102621982
M35 ratio is come 1:1.2:2.2
Water 20.5 lit/50Kg
70%Aggraegate 20mm
30%Aggregrate 10mm
M30
1:1.32:2.5
Water 22.5 lit/50kg
70%Aggraegate 20mm
30%Aggregrate 10mm
thank you very much sir,
this is very useful to all who are working in this areas
thank u for ur kind information ,keep in touch sir.
In M35 slump increase 75mm to 125mm already admixtures are used as for Mix design
Question not clear
Dear Sir
this is very useful to us who have engaged in bridge and other concrete work. what is the function of admixture to get target mean strength
Admixture does not play roll in increasing the strength however some PC admixture can be used to increase strength by 2 to 3 Mpa
please give me the mix design of m40 using 6mm metal
assalamu alaikum sir i hv seen ur method of solving mix design its fabulus sir jazaakalla hu khairrrr,,,,,,
the calculations are wrong. value of water content from table 2 is 186 litre (for 2550mm slump). When the desirable slump is 5075mm, water content should increase (& not decrease to 160 litre!)
how to decide Percentage of 10mm and 20mm aggregate from total mass of aggregate?
Can anyone please post the calculation of Mix Design M55 (High slump and High Performance) using OPC 43/53 Grade and 10mm CA only. Use of Fly Ash is prohibited. Micro silica may be used.
Sir,
What is the Admixture role We can design mix without it……..
The admixture role is increase the workability and decrease the w/c ratio at time strength will be incerased
can any one provide me External footing design data
dear sir
please tell us about load capacity of M35 Mix Design as per IS 102622009
please tell us how much load it can bear
35 kn/m load will be bear
Plain Cement Concrete 1:4:8 means What Garde
M10
1:4:8 grade m5
what is the difference between grade 35 and grade 35A concrete ?
Thank you Sir. I used to get confused when I discuss with local civil contractors since they are not aware of these calculations. They are used to talk in terms of volume ratios hence the calculations in A8 column is very helpful.
Thank you very much again.
Pratap M
Coimbatore
which time admixture added in concrete
what is the mix ratio for M35, M40 grade?
Sir,I have designed a mix for M35 using PPC and superplasticiser,Accelerated boiling water curing gave me result of 32 MPa but 7 days normal curing reading was 30 MPa which is Accelerated curing is good for PPC or not?? And I havent received workability inspite of adding admixture what should be done??