Bridges constructed by incremental launching method are usually low in span depth ratio and typical values are 14 to17. With low span depth ratio, the bridge segments are stiff in bending and torsion which is essential to cater for the launching process.
The cross sectional area of duct is normally 2.5 times that of the area of prestressing steel. The size of ducts should be not designed to be too small because of the followings:
At several locations in the span (i.e. third or quarter points) the tendons are deviated to the correct tendon profile by concrete deviators in external prestressing. The advantages of external prestressing are listed below:
(i) Owing the absence of bond between the tendon and structure, external prestressing allows the removal and replacement of one or two tendon at one time so that the bridge could be retrofitted in the event of deterioration and their capacity could be increased easily. This is essential for bridges in urban areas where traffic disruption is undesirable.
Dry joints have been properly used in the past in which the bridge segments are formed by match casting. The prevalence in the past is due to it lower cost and time for construction. There is no gluing material to seal up the joint. As such, leakage through the joint into the box culvert occurs from time to time and this may affect the durability of external post-tensioning tendons. Moreover, owing to the effect of seismic, temperature and creep, the joints are found to open under these conditions. Spalling of top concrete slab at bridge joint was also reported.
To enhance perfect fitting of bridge segments in precast segmental box girder bridges, segments are usually constructed by match casting so that it would not impair the serviceability and load bearing ability of the bridge. The end face of completed segment is adopted as formwork for the new segment. During the concrete hardening process, the hydration effect of new segment induces a temperature rise and develops a temperature gradient in the completed segment. Hence, the completed segment bows temporarily and the new segment sticks to this bowed shape when hardened. After match casting, the completed segment retains its original shape after cooling down while the new segment obtains the profile of bowed shape. Such bowing effect is even more significant for slender segments with large height to width ratio.
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