Test To Check Soundness Of Cement

SOUNDNESS
Soundness of cement is determined by Le-Chatelier method as per IS: 4031 (Part 3) – 1988.
Apparatus – The apparatus for conducting the Le-Chatelier test should conform to IS: 5514 – 1969
Balance, whose permissible variation at a load of 1000g should be +1.0g and Water bath.

soundness-of-cement-test

Procedure to determine soundness of cement
i) Place the mould on a glass sheet and fill it with the cement paste formed by gauging cement with 0.78 times the water required to give a paste of standard consistency.
ii) Cover the mould with another piece of glass sheet, place a small weight on this covering glass sheet and immediately submerge the whole assembly in water at a temperature of 27 ± 2oC and keep it there for 24hrs.
iii) Measure the distance separating the indicator points to the nearest 0.5mm (say d1 ).
iv) Submerge the mould again in water at the temperature prescribed above. Bring the water to boiling point in 25 to 30 minutes and keep it boiling for 3hrs.
v) Remove the mould from the water, allow it to cool and measure the distance between the indicator points (say d2 ).
vi) (d2 – d1 ) represents the expansion of cement.

Test To Check Consistency Of Cement

CONSISTENCY
The basic aim is to find out the water content required to produce a cement paste of standard consistency as specified by the IS: 4031 (Part 4) – 1988. The principle is that standard consistency of cement is that consistency at which the Vicat plunger penetrates to a point 5-7mm from the bottom of Vicat mould.
Apparatus – Vicat apparatus conforming to IS: 5513 – 1976, Balance, whose permissible variation at a load of 1000g should be +1.0g, Gauging trowel conforming to IS: 10086 – 1982.

vicat_apparatus

Procedure to determine consistency of cement
i) Weigh approximately 400g of cement and mix it with a weighed quantity of water. The time of gauging should be between 3 to 5 minutes.
ii) Fill the Vicat mould with paste and level it with a trowel.
iii) Lower the plunger gently till it touches the cement surface.
iv) Release the plunger allowing it to sink into the paste.
v) Note the reading on the gauge.
vi) Repeat the above procedure taking fresh samples of cement and different quantities of water until the reading on the gauge is 5 to 7mm.

Reporting of Results
Express the amount of water as a percentage of the weight of dry cement to the first place of decimal.

Test To Check Fineness Of Cement

FINENESS
So we need to determine the fineness of cement by dry sieving as per IS: 4031 (Part 1) – 1996.The principle of this is that we determine the proportion of cement whose grain size is larger then specified mesh size.
The apparatus used are 90µm IS Sieve, Balance capable of weighing 10g to the nearest 10mg, A nylon or pure bristle brush, preferably with 25 to 40mm, bristle, for cleaning the sieve.
Sieve shown in pic below is not the actual 90µm seive.Its just for reference.

test_sieves_is_standards

Procedure to determine fineness of cement
i) Weigh approximately 10g of cement to the nearest 0.01g and place it on the sieve.
ii) Agitate the sieve by swirling, planetary and linear movements, until no more fine material passes through it.
iii) Weigh the residue and express its mass as a percentage R1,of the quantity first placed on the sieve to the nearest 0.1 percent.
iv) Gently brush all the fine material off the base of the sieve.
v) Repeat the whole procedure using a fresh 10g sample to obtain R2. Then calculate R as the mean of R1 and R2 as a percentage, expressed to the nearest 0.1 percent. When the results differ by more than 1 percent absolute, carry out a third sieving and calculate the mean of the three values.

Reporting of Results
Report the value of R, to the nearest 0.1 percent, as the residue on the 90µm sieve.

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